Z-Trak 3D Apps Studio

Z-Trak™ 3D Apps Studio is a suite of software tools developed for in-line 3D machine vision applications. Designed to work with Teledyne DALSA’s Z-Trak family of laser profilers, it simplifies 3D measurement and inspection tasks on production lines. Capable of handling 3D scans of objects with varied surface types, sizes and geometric features, Z-Trak 3D Apps Studio is ideal for factory automation applications across a wide range of industries including electric vehicles (EV batteries, motor stators etc.), automotive, electronics, semiconductors, packaging, logistics, metal fabrication, lumber, and many more.

Key Features

  • New 3D tools for defect inspection on flat, curved, round or extruded parts
  • 3D thickness measurement tool
  • 3D bead profile tool delivers critical dimension and location data
  • Reflection elimination tool for improved measurements
  • Preserve data integrity when working with data from multiple sensors
  • Simultaneous acquire and process 3D scans and 2D reflectance data
  • Expanded set of fully documented reference examples and programs

Z-Trak 3D Apps Studio Brochure

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Sherlock

Sherlock® is an industry-leading no-code machine vision software development environment that provides a rich suite of proven tools and capabilities that have been deployed in thousands of installations worldwide. Sherlock® is recognized throughout the machine vision industry for its flexibility to satisfy the full spectrum of vision inspection applications.

Download Sherlock 8.30

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Laser Profilers

Z-Trak is a series of 3D profile sensors delivering high-resolution, real-time height measurements using laser triangulation. These lightweight IP67 rated profile sensors are ideal for in-line measurement, inspection, identification and guidance applications in automotive, electronics, semiconductor and factory automation.

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Z-Trak 3D Apps Studio Examples

Application: PCB Inspection

  • Identify parts based on the position and height data
  • Read character strings from PCB silk screened text
  • Remove un-wanted reflections from sections
  • Dynamic height thresholding to identify components

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Application: Pipe Inspection

  • Inspect surfaces of extruded pipes
  • Identify dents and bumps meeting specified criteria
  • Combine data from multiple sensors in a ring layout
  • Remove un-wanted reflections from specific sections
 

Application: Glue Bead Inspection

  • Inspect the profile of a bead for shape and size
  • Locate and measure critical bead dimensions
  • Measure area/volume of the bead
  • Acquire and combine 3D profiles from multiple sensors positioned at +/- 45° from the center
  • Locate and correct tilt in the bead base.

 

Application: Lead Frame Inspection

  • Measure critical dimensions of microchip leads
  • Identify missing or bent leads
  • Minimize sensor count, while ensuring the highest resolution
  • Remove/reduce the effect of un-wanted reflections
  • Minimize processing time

Accessible via Sherlock 8.30

For easy integration and quick deployment, the Z-Trak 3D Apps Studio is accessible via Sherlock 8.30 (or higher), a field proven, no-code, graphical development environment for factory floor applications. Z-Trak 3D laser profilers include a Sherlock 8 license for in-line measurement applications.

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